The application of non-standard bearings in industrial production: improving production efficiency and reducing maintenance costs

The application of non-standard bearings in industrial production: improving production efficiency, and reducing maintenance costs

Introduction

Bearings are an important general-purpose item in industrial production, and research on bearings has been very extensive. However, in the actual production, choosing and using bearings are also worth discussing. In response to the problems of insufficient performance and low level of manufacturing equipment, non-standard bearings have been widely used in industrial production. This article will explore the application of non-standard bearings in industrial production, improving production efficiency and reducing maintenance costs.

1. Characteristics and advantages of non-standard bearings

1. Differences from standard bearings

Non-standard bearings are bearings that do not have standard drawings. They usually have the following characteristics: (1) Wide range, meeting the needs of different applications. (2) Stable performance, ensuring reliable and stable operation during use. (3) Variety of processing methods, meeting the different requirements for post-processing in different environments. (4) Flexible pricing, meeting the needs of different scales and markets. (5) Accurate measurement, improving production efficiency. (6) Easy installation and maintenance, reducing downtime and lowering maintenance costs.

2. Application scope of non-standard bearings in industrial production

Non-standard bearings have been widely used in various industries. The following are some examples of non-standard bearings applications in industrial production:

(1) Automotive industry

The application of non-standard bearings in the automotive industry includes engine, transmission shift suspension system, wheel, and more.

(2) Wind power industry

The application of non-standard bearings in the wind power industry has been increasing year by year. Non-standard bearings in the wind power industry include: wind turbine, generator, sensor, and more.

(3) Mechanical industry

    The application of non-standard bearings in the mechanical industry includes: industrial machines, automation equipment, packaging equipment, and more.

(4) The application of non-standard bearings in the industry includes: CNC machines, ordinary machines, and more.

(5) The application of non-standard bearings in the water Conservancy Power Industry includes: hydroelectric power plants, water pumps, and more.

(6) The application of non-standard bearings in the aviation industry includes: aircraft engines, rocket engines, and more.

3. Applications of non-standard bearings in industrial production

1. Improving production efficiency

The application of non-standard bearings in industrial production can significantly improve production efficiency. A case study on gear transmission system will illustrate this. Non-standard bearings can reduce the load on the equipment, reduce friction between the bearings and the equipment, and increase the efficiency of gear transmission. In the automotive industry, using non-standard bearings can increase the output power of the engine, reduce energy consumption, and thus improve production efficiency.

2. Reducing maintenance costs

The application of non-standard bearings in industrial production can reduce maintenance costs. Due to the higher cost-effectiveness of non-standard bearings, replacing non-standard bearings can reduce the downtime of the equipment and reduce maintenance costs. In the automotive industry, replacing non-standard bearings can significantly reduce maintenance costs. At the same time, due to the higher wear resistance of non-standard bearings, reducing the wear of the bearings can extend the service life of the equipment.

4. Management and use of non-standard bearings

1. Establish a bearing procurement reserves

To meet the needs of production non-standard bearings, enterprises should establish a procurement reserves, and purchase non-standard bearings in advance. This can ensure that bearings are available when they fail, and avoid delays in production.

2. Establish a bearing

Enterprises should establish a bearing to record the characteristics, specifications, performance, and use of non-standard bearings in detail. This can provide data for analysis and management.

3. Strengthen the inspection and maintenance of non-standard bearings

Enterprises should regularly inspect and maintain non-standard bearings to ensure their performance and service life. When bearings fail or are damaged, enterprises should take appropriate maintenance measures according to the performance and damage level of the bearings.

5. Usage of non-standard bearings

(1) Selecting the correct bearing variety

When choosing non-standard bearings, enterprises should select the appropriate bearing variety based on the actual needs and uses of the equipment. The performance and service life of non-standard bearings are generally higher, which can effectively reduce the failure rate and maintenance costs of the equipment.

(2) Ensuring the installation and use environment

When installing non-standard bearings, enterprises should ensure that the environment is clean, dry, and well-ventilated. The installation and use environment should meet the requirements.

(3) Strengthening the maintenance and upkeep of non-standard bearings

In the use of non-standard bearings, enterprises should strengthen the maintenance and upkeep to ensure the performance and service life of the bearings. The maintenance and upkeep include: cleaning bearings, replacing bearings, and oiling.